Fundamentals of Modern Manufacturing
Fundamentals of Modern Manufacturing
Materials, Processes, and Systems
John Wiley & Sons Inc
07/2020
816
Mole
Inglês
9781119722014
1383
Descrição não disponível.
Content available in eBook Student solution available in interactive e-text 1 Introduction and Overview of Manufacturing 1 1.1 What Is Manufacturing? 2 1.2 Materials in Manufacturing 8 1.3 Manufacturing Processes 10 1.4 Production Systems 17 1.5 Manufacturing Economics 20 Part I Material Properties and Product Attributes 27 2 The Nature of Materials 27 2.1 Atomic Structure and the Elements 27 2.2 Bonding between Atoms and Molecules 30 2.3 Crystalline Structures 32 2.4 Noncrystalline (Amorphous) Structures 37 2.5 Engineering Materials 38 3 Mechanical Properties of Materials 40 3.1 Stress-Strain Relationships 40 3.2 Hardness 53 3.3 Effect of Temperature on Properties 57 3.4 Fluid Properties 59 3.5 Viscoelastic Behavior of Polymers 61 4 Physical Properties of Materials 64 4.1 Volumetric and Melting Properties 64 4.2 Thermal Properties 67 4.3 Mass Diffusion 69 4.4 Electrical Properties 71 4.5 Electrochemical Processes 73 5 Dimensions, Surfaces, and Their Measurement 75 5.1 Dimensions, Tolerances, and Related Attributes 75 5.2 Conventional Measuring Instruments and Gages 76 5.3 Surfaces 84 5.4 Measurement of Surfaces 88 5.5 Effect of Manufacturing Processes 90 Part II Engineering Materials 93 6 Metals 93 6.1 Alloys and Phase Diagrams 94 6.2 Ferrous Metals 98 6.3 Nonferrous Metals 114 6.4 Superalloys 124 7 Ceramics 126 7.1 Structure and Properties of Ceramics 127 7.2 Traditional Ceramics 129 7.3 New Ceramics 131 7.4 Glass 134 7.5 Some Important Elements Related to Ceramics 138 8 Polymers 142 8.1 Fundamentals of Polymer Science and Technology 144 8.2 Thermoplastic Polymers 153 8.3 Thermosetting Polymers 157 8.4 Elastomers 160 8.5 Polymer Recycling and Biodegradability 166 9 Composite Materials 169 9.1 Technology and Classification of Composite Materials 170 9.2 Metal Matrix Composites 177 9.3 Ceramic Matrix Composites 179 9.4 Polymer Matrix Composites 180 Part III Solidification Processes 184 10 Fundamentals of Metal Casting 184 10.1 Overview of Casting Technology 186 10.2 Heating and Pouring 188 10.3 Solidification and Cooling 192 11 Metal Casting Processes 200 11.1 Sand Casting 200 11.2 Other Expendable-Mold Casting Processes 204 11.3 Permanent-Mold Casting Processes 209 11.4 Foundry Practice 218 11.5 Casting Quality 222 11.6 Castability and Casting Economics 224 11.7 Product Design Considerations 229 12 Glassworking 232 12.1 Raw Materials Preparation and Melting 232 12.2 Shaping Processes in Glassworking 233 12.3 Heat Treatment and Finishing 239 12.4 Product Design Considerations 240 13 Shaping Processes For Plastics 242 13.1 Properties of Polymer Melts 243 13.2 Extrusion 245 13.3 Production of Sheet and Film 257 13.4 Fiber and Filament Production (Spinning) 260 13.5 Coating Processes 261 13.6 Injection Molding 262 13.7 Compression and Transfer Molding 275 13.8 Blow Molding and Rotational Molding 277 13.9 Thermoforming 282 13.10 Casting 286 13.11 Polymer Foam Processing and Forming 287 13.12 Product Design Considerations 288 14 Processing of Polymer Matrix Composites and Rubber 291 14.1 Overview of PMC Processing 291 14.2 Open-Mold Processes 295 14.3 Closed-Mold Processes 299 14.4 Other PMC Shaping Processes 301 14.5 Rubber Processing and Shaping 305 14.6 Manufacture of Tires and Other Rubber Products 310 Part IV Particulate Processing of Metals and Ceramics 315 15 Powder Metallurgy 315 15.1 Characterization of Engineering Powders 317 15.2 Production of Metallic Powders 321 15.3 Conventional Pressing and Sintering 323 15.4 Alternative Pressing and Sintering Techniques 329 15.5 Powder Metallurgy Materials and Economics 331 15.6 Product Design Considerations in Powder Metallurgy 334 16 Processing of Ceramics and Cermets 338 16.1 Processing of Traditional Ceramics 338 16.2 Processing of New Ceramics 345 16.3 Processing of Cermets 348 16.4 Product Design Considerations 350 Part V Metal Forming and Sheet Metalworking 352 17 Fundamentals of Metal Forming 352 17.1 Overview of Metal Forming 352 17.2 Material Behavior in Metal Forming 355 17.3 Temperature in Metal Forming 356 17.4 Strain Rate Sensitivity 358 17.5 Friction and Lubrication in Metal Forming 360 18 Bulk Deformation Processes In Metal Working 362 18.1 Rolling 362 18.2 Forging 372 18.3 Extrusion 387 18.4 Wire and Bar Drawing 397 19 Sheet Metalworking 405 19.1 Cutting Operations 406 19.2 Bending Operations 412 19.3 Drawing 416 19.4 Equipment and Economics for Sheet-Metal Pressworking 423 19.5 Other Sheet-Metal-Forming Operations 432 19.6 Sheet-Metal Operations Not Performed on Presses 435 19.7 Bending of Tube Stock 440 Part VI Material Removal Processes 443 20 Theory of Metal Machining 443 20.1 Overview of Machining Technology 445 20.2 Theory of Chip Formation in Metal Machining 448 20.3 Force Relationships and the Merchant Equation 452 20.4 Power and Energy Relationships in Machining 458 20.5 Cutting Temperature 460 21 Machining Operations and Machine Tools 463 21.1 Machining and Part Geometry 463 21.2 Turning and Related Operations 466 21.3 Drilling and Related Operations 475 21.4 Milling 479 21.5 Machining Centers and Turning Centers 487 21.6 Other Machining Operations 489 21.7 Machining Operations for Special Geometries 494 21.8 High-Speed Machining 500 22 Cutting-Tool Technology 503 22.1 Tool Life 503 22.2 Tool Materials 509 22.3 Tool Geometry 517 22.4 Cutting Fluids 526 23 Economic and Product Design Considerations In Machining 530 23.1 Machinability 530 23.2 Tolerances and Surface Finish 531 23.3 Machining Economics 536 23.4 Product Design Considerations in Machining 543 24 Grinding and Other Abrasive Processes 546 24.1 Grinding 547 24.2 Related Abrasive Processes 562 25 Nontraditional Machining and Thermal Cutting Processes 567 25.1 Mechanical Energy Processes 568 25.2 Electrochemical Machining Processes 571 25.3 Thermal Energy Processes 575 25.4 Chemical Machining 584 25.5 Application Considerations 589 Part VII Property Enhancing and Surface Processing Operations 592 26 Heat Treatment of Metals 592 26.1 Annealing 592 26.2 Martensite Formation in Steel 593 26.3 Precipitation Hardening 597 26.4 Surface Hardening 598 26.5 Heat Treatment Methods and Facilities 599 27 Surface Processing Operations 602 27.1 Industrial Cleaning Processes 602 27.2 Diffusion and Ion Implantation 606 27.3 Plating and Related Processes 607 27.4 Conversion Coating 611 27.5 Vapor Deposition Processes 612 27.6 Organic Coatings 618 27.7 Porcelain Enameling and Other Ceramic Coatings 620 27.8 Thermal and Mechanical Coating Processes 621 Part VIII Joining and Assembly Processes 623 28 Fundamentals of Welding 623 28.1 Overview of Welding Technology 624 28.2 The Weld Joint 627 28.3 Physics of Welding 629 28.4 Features of a Fusion-Welded Joint 633 29 Welding Processes 635 29.1 Arc Welding 635 29.2 Resistance Welding 644 29.3 Oxyfuel Gas Welding 651 29.4 Other Fusion-Welding Processes 655 29.5 Solid-State Welding 657 29.6 Weld Quality 663 29.7 Weldability and Welding Economics 667 29.8 Design Considerations in Welding 670 30 Brazing, Soldering, and Adhesive Bonding 672 30.1 Brazing 672 30.2 Soldering 677 30.3 Adhesive Bonding 681 31 Mechanical Assembly 687 31.1 Threaded Fasteners 687 31.2 Rivets and Eyelets 694 31.3 Assembly Methods Based on Interference Fits 695 31.4 Other Mechanical Fastening Methods 698 31.5 Molding Inserts and Integral Fasteners 699 31.6 Design for Assembly 700 Part IX Special Processing and Assembly Technologies (Available in e-text for students) W-1 32 Additive Manufacturing W-1 (Available in e-text for students) 33 Processing of Integrated Circuits W-21 (Available in e-text for students) 34 Electronics Assembly and Packaging W-50 (Available in e-text for students) 35 Microfabrication Technologies W-71 (Available in e-text for students) 36 Nanofabrication Technologies W-83 (Available in e-text for students) Part X Manufacturing Systems (Available in e-text for students) W-97 37 Automation Technologies For Manufacturing Systems W-97 (Available in e-text for students) 38 Integrated Manufacturing Systems W-122 (Available in e-text for students) Part XI Manufacturing Support Systems W-144 39 Process Planning and Production Control W-144 (Available in e-text for students) 40 Quality Control and Inspection W-170 (Available in e-text for students) Review Questions and Problems P-1 Index I-1
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manufacturing materials; manufacturing materials textbook; manufacturing materials introduction; manufacturing materials examples; manufacturing materials properties; manufacturing materials overview; manufacturing materials applications; manufacturing processes; manufacturing processes textbook; manufacturing processes introduction; manufacturing processes overview; manufacturing processes examples; manufacturing processes problems; manufacturing systems; manufacturing systems textbook; manufacturing systems introduction; manufacturing systems overview; manufacturing systems examples; manufacturing systems types; introduction to manufacturing; manufacturing quality control; manufacturing economics; manufacturing history; manufacturing planning; manufacturing process control; manufacturing automation; nanofabrication; microfabrication; additive manufacturing; powder metallurgy; metal machining; surface processing; welding processes; mechanical assembly; electronics manufacturing; Fundamentals of Modern Manufacturing: Materials, Processes and Systems, Seventh Edition; Mikell P. Groover
Content available in eBook Student solution available in interactive e-text 1 Introduction and Overview of Manufacturing 1 1.1 What Is Manufacturing? 2 1.2 Materials in Manufacturing 8 1.3 Manufacturing Processes 10 1.4 Production Systems 17 1.5 Manufacturing Economics 20 Part I Material Properties and Product Attributes 27 2 The Nature of Materials 27 2.1 Atomic Structure and the Elements 27 2.2 Bonding between Atoms and Molecules 30 2.3 Crystalline Structures 32 2.4 Noncrystalline (Amorphous) Structures 37 2.5 Engineering Materials 38 3 Mechanical Properties of Materials 40 3.1 Stress-Strain Relationships 40 3.2 Hardness 53 3.3 Effect of Temperature on Properties 57 3.4 Fluid Properties 59 3.5 Viscoelastic Behavior of Polymers 61 4 Physical Properties of Materials 64 4.1 Volumetric and Melting Properties 64 4.2 Thermal Properties 67 4.3 Mass Diffusion 69 4.4 Electrical Properties 71 4.5 Electrochemical Processes 73 5 Dimensions, Surfaces, and Their Measurement 75 5.1 Dimensions, Tolerances, and Related Attributes 75 5.2 Conventional Measuring Instruments and Gages 76 5.3 Surfaces 84 5.4 Measurement of Surfaces 88 5.5 Effect of Manufacturing Processes 90 Part II Engineering Materials 93 6 Metals 93 6.1 Alloys and Phase Diagrams 94 6.2 Ferrous Metals 98 6.3 Nonferrous Metals 114 6.4 Superalloys 124 7 Ceramics 126 7.1 Structure and Properties of Ceramics 127 7.2 Traditional Ceramics 129 7.3 New Ceramics 131 7.4 Glass 134 7.5 Some Important Elements Related to Ceramics 138 8 Polymers 142 8.1 Fundamentals of Polymer Science and Technology 144 8.2 Thermoplastic Polymers 153 8.3 Thermosetting Polymers 157 8.4 Elastomers 160 8.5 Polymer Recycling and Biodegradability 166 9 Composite Materials 169 9.1 Technology and Classification of Composite Materials 170 9.2 Metal Matrix Composites 177 9.3 Ceramic Matrix Composites 179 9.4 Polymer Matrix Composites 180 Part III Solidification Processes 184 10 Fundamentals of Metal Casting 184 10.1 Overview of Casting Technology 186 10.2 Heating and Pouring 188 10.3 Solidification and Cooling 192 11 Metal Casting Processes 200 11.1 Sand Casting 200 11.2 Other Expendable-Mold Casting Processes 204 11.3 Permanent-Mold Casting Processes 209 11.4 Foundry Practice 218 11.5 Casting Quality 222 11.6 Castability and Casting Economics 224 11.7 Product Design Considerations 229 12 Glassworking 232 12.1 Raw Materials Preparation and Melting 232 12.2 Shaping Processes in Glassworking 233 12.3 Heat Treatment and Finishing 239 12.4 Product Design Considerations 240 13 Shaping Processes For Plastics 242 13.1 Properties of Polymer Melts 243 13.2 Extrusion 245 13.3 Production of Sheet and Film 257 13.4 Fiber and Filament Production (Spinning) 260 13.5 Coating Processes 261 13.6 Injection Molding 262 13.7 Compression and Transfer Molding 275 13.8 Blow Molding and Rotational Molding 277 13.9 Thermoforming 282 13.10 Casting 286 13.11 Polymer Foam Processing and Forming 287 13.12 Product Design Considerations 288 14 Processing of Polymer Matrix Composites and Rubber 291 14.1 Overview of PMC Processing 291 14.2 Open-Mold Processes 295 14.3 Closed-Mold Processes 299 14.4 Other PMC Shaping Processes 301 14.5 Rubber Processing and Shaping 305 14.6 Manufacture of Tires and Other Rubber Products 310 Part IV Particulate Processing of Metals and Ceramics 315 15 Powder Metallurgy 315 15.1 Characterization of Engineering Powders 317 15.2 Production of Metallic Powders 321 15.3 Conventional Pressing and Sintering 323 15.4 Alternative Pressing and Sintering Techniques 329 15.5 Powder Metallurgy Materials and Economics 331 15.6 Product Design Considerations in Powder Metallurgy 334 16 Processing of Ceramics and Cermets 338 16.1 Processing of Traditional Ceramics 338 16.2 Processing of New Ceramics 345 16.3 Processing of Cermets 348 16.4 Product Design Considerations 350 Part V Metal Forming and Sheet Metalworking 352 17 Fundamentals of Metal Forming 352 17.1 Overview of Metal Forming 352 17.2 Material Behavior in Metal Forming 355 17.3 Temperature in Metal Forming 356 17.4 Strain Rate Sensitivity 358 17.5 Friction and Lubrication in Metal Forming 360 18 Bulk Deformation Processes In Metal Working 362 18.1 Rolling 362 18.2 Forging 372 18.3 Extrusion 387 18.4 Wire and Bar Drawing 397 19 Sheet Metalworking 405 19.1 Cutting Operations 406 19.2 Bending Operations 412 19.3 Drawing 416 19.4 Equipment and Economics for Sheet-Metal Pressworking 423 19.5 Other Sheet-Metal-Forming Operations 432 19.6 Sheet-Metal Operations Not Performed on Presses 435 19.7 Bending of Tube Stock 440 Part VI Material Removal Processes 443 20 Theory of Metal Machining 443 20.1 Overview of Machining Technology 445 20.2 Theory of Chip Formation in Metal Machining 448 20.3 Force Relationships and the Merchant Equation 452 20.4 Power and Energy Relationships in Machining 458 20.5 Cutting Temperature 460 21 Machining Operations and Machine Tools 463 21.1 Machining and Part Geometry 463 21.2 Turning and Related Operations 466 21.3 Drilling and Related Operations 475 21.4 Milling 479 21.5 Machining Centers and Turning Centers 487 21.6 Other Machining Operations 489 21.7 Machining Operations for Special Geometries 494 21.8 High-Speed Machining 500 22 Cutting-Tool Technology 503 22.1 Tool Life 503 22.2 Tool Materials 509 22.3 Tool Geometry 517 22.4 Cutting Fluids 526 23 Economic and Product Design Considerations In Machining 530 23.1 Machinability 530 23.2 Tolerances and Surface Finish 531 23.3 Machining Economics 536 23.4 Product Design Considerations in Machining 543 24 Grinding and Other Abrasive Processes 546 24.1 Grinding 547 24.2 Related Abrasive Processes 562 25 Nontraditional Machining and Thermal Cutting Processes 567 25.1 Mechanical Energy Processes 568 25.2 Electrochemical Machining Processes 571 25.3 Thermal Energy Processes 575 25.4 Chemical Machining 584 25.5 Application Considerations 589 Part VII Property Enhancing and Surface Processing Operations 592 26 Heat Treatment of Metals 592 26.1 Annealing 592 26.2 Martensite Formation in Steel 593 26.3 Precipitation Hardening 597 26.4 Surface Hardening 598 26.5 Heat Treatment Methods and Facilities 599 27 Surface Processing Operations 602 27.1 Industrial Cleaning Processes 602 27.2 Diffusion and Ion Implantation 606 27.3 Plating and Related Processes 607 27.4 Conversion Coating 611 27.5 Vapor Deposition Processes 612 27.6 Organic Coatings 618 27.7 Porcelain Enameling and Other Ceramic Coatings 620 27.8 Thermal and Mechanical Coating Processes 621 Part VIII Joining and Assembly Processes 623 28 Fundamentals of Welding 623 28.1 Overview of Welding Technology 624 28.2 The Weld Joint 627 28.3 Physics of Welding 629 28.4 Features of a Fusion-Welded Joint 633 29 Welding Processes 635 29.1 Arc Welding 635 29.2 Resistance Welding 644 29.3 Oxyfuel Gas Welding 651 29.4 Other Fusion-Welding Processes 655 29.5 Solid-State Welding 657 29.6 Weld Quality 663 29.7 Weldability and Welding Economics 667 29.8 Design Considerations in Welding 670 30 Brazing, Soldering, and Adhesive Bonding 672 30.1 Brazing 672 30.2 Soldering 677 30.3 Adhesive Bonding 681 31 Mechanical Assembly 687 31.1 Threaded Fasteners 687 31.2 Rivets and Eyelets 694 31.3 Assembly Methods Based on Interference Fits 695 31.4 Other Mechanical Fastening Methods 698 31.5 Molding Inserts and Integral Fasteners 699 31.6 Design for Assembly 700 Part IX Special Processing and Assembly Technologies (Available in e-text for students) W-1 32 Additive Manufacturing W-1 (Available in e-text for students) 33 Processing of Integrated Circuits W-21 (Available in e-text for students) 34 Electronics Assembly and Packaging W-50 (Available in e-text for students) 35 Microfabrication Technologies W-71 (Available in e-text for students) 36 Nanofabrication Technologies W-83 (Available in e-text for students) Part X Manufacturing Systems (Available in e-text for students) W-97 37 Automation Technologies For Manufacturing Systems W-97 (Available in e-text for students) 38 Integrated Manufacturing Systems W-122 (Available in e-text for students) Part XI Manufacturing Support Systems W-144 39 Process Planning and Production Control W-144 (Available in e-text for students) 40 Quality Control and Inspection W-170 (Available in e-text for students) Review Questions and Problems P-1 Index I-1
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manufacturing materials; manufacturing materials textbook; manufacturing materials introduction; manufacturing materials examples; manufacturing materials properties; manufacturing materials overview; manufacturing materials applications; manufacturing processes; manufacturing processes textbook; manufacturing processes introduction; manufacturing processes overview; manufacturing processes examples; manufacturing processes problems; manufacturing systems; manufacturing systems textbook; manufacturing systems introduction; manufacturing systems overview; manufacturing systems examples; manufacturing systems types; introduction to manufacturing; manufacturing quality control; manufacturing economics; manufacturing history; manufacturing planning; manufacturing process control; manufacturing automation; nanofabrication; microfabrication; additive manufacturing; powder metallurgy; metal machining; surface processing; welding processes; mechanical assembly; electronics manufacturing; Fundamentals of Modern Manufacturing: Materials, Processes and Systems, Seventh Edition; Mikell P. Groover
